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Mesh Pattern
Manufacturing & Shopfloor IoT

Optimize Shopfloors with Work-in-Progress.

Manage unfinished items in a production process or supply chain with real-time traceability.

Stallion WIP Traceability gives plant managers microsecond-level insight into shopfloor operations. By tagging carriers, jigs, and work-orders with ruggedized RFID and Barcode telemetry, manufacturing facilities uncover bottlenecks and eliminate scrap before defects leave the line.

check_circle Bottleneck Elimination check_circle Real-Time OEE Metrics check_circle Automated Quality Gates
Contact Specialist
Work in Progress Shopfloor Automation
precision_manufacturing -42% Cycle Latency
Stage-wise Traceability
tune Sub-second Sync
Conveyor RFID Sensors
Smart Production Line • Active
Interactive Test Console

Live Edge Simulator: Shopfloor Gate Sensor

Trigger conveyor station RFID antennas to verify sub-assembly cycle times and quality clearance.

EDGE SIMULATOR: CONVEYOR GATE TELEMETRY
PLC Modbus / PROFINET Gateway
[Connected] Industrial PLC interface online. Ready for station gate trigger.
OPC-UA interlock verification active
Core Capabilities

Enterprise Capabilities & Value

Uncover bottlenecks, enforce strict step sequencing, and optimize Overall Equipment Effectiveness (OEE).

speed

Instant Bottleneck & Takt Detection

Real-time alerting whenever an assembly or testing station exceeds standard takt time, enabling dynamic rebalancing.

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Interlocked Sequence Gates

Prevent out-of-sequence production steps using hardware-interlocked conveyor sensor gates that halt skips.

history_edu

Complete Pedigree History

Trace every component batch, tool calibration, and operator badge ID used in finished serialization for defect containment.

monitoring

Live OEE & Scrap Dashboards

Real-time Overall Equipment Effectiveness (Availability, Performance, Quality) dashboards with automated scrap logging.

Architecture Specs

Hardware & Protocol Integration

Industrial IP67-rated UHF RFID tunnel antennas and optical vision sensors
Direct interface with PLC systems via OPC-UA, Modbus TCP, and PROFINET standards
Work-order routing engine with dynamic re-routing around downed assembly lines
Statistical Process Control (SPC) charting with automated upper/lower tolerance alerts
Connect With Engineers

Ready to accelerate with Work-in-Progress?

Connect with our manufacturing automation specialists to configure conveyor gates, PLC interfaces, and shopfloor OEE tracking.

mail marketing@stallionindia.com
call +91 9846240458
location_on Stallion House, Paadam Stop, K P Vallon Road, Kadavanthara, Kochi - 682020
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